반자동 전극 펀칭시스템

Model：MR-MQ280

MR-MQ280 is a Precision electrode die cutter. It is a necessary tool in the production line of pouch cell to produce specific shapes of cathodes and anodes with current collector tabs. The IR sensor (Safety Curtain) built in the front of the machine ensures operation safety when electrode sheets are fed from the front.

Features

*Adopt infrared positioning device to accurately and conveniently locate and cut the pole piece;

* It is convenient and quick to change the die cutter;

*The die life is long, and the normal use is ≥30,000 times;

* There are no quality defects such as rough edge, clippings, or creasings;

*Between manual and fully automatic, the efficiency is 800 ~ 2000 pieces / hour;

(According to the size of the punched pole piece, you can punch 1 to 6 pieces each time)

* Four guide column structure, smooth sliding up and down;

*The equipment inlet has a safety protection light curtain, which is very safe to operate;

* Exquisite appearance, sheet metal adopts three-dimensional geometric design, simple and beautiful;

* Easy to operate, safe and reliable, small size;

Instructions

Put the electrode into the die-cutting position, and then press the foot switch. The booster cylinder drives the die-cutting knife group to automatically cut the electrode.

Specifications:

Model	Precision Electrode Die Cutter MR-MQ280
Infrared Positioning Device	Accurate and convenient positioning of the pole piece
Quality	Vertical burr ≤15μm, horizontal burr ≤20μm;
The life of the Die	Normal use ≥30,000 times
Maximum die cutting size	280x180mm (Two standard electrodes (Cathode & Anode) cutting dies are included for immediate use, can be customized according to customer requirements)
Punching accuracy	±0.1 mm
Air Cylinder	3 tons Max. pressure Attention: If a gas cylinder is used instead of an air compressor, a two-stage pressure regulator must be installed on the gas cylinder to limit the pressure within the required working range for safe operation.
Die cutting stroke	150mm
Gas-liquid air cylinder drive	punching force and punching speed adjustable
Production Yield	800 - 2000 pieces of electrodes per hour
Warranty	One-year limited warranty with lifetime support Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Safety Sensor	Built-in IR sensor (Safety Curtain) to protect against hand injuries during electrode feeding
Power supply	220V/50Hz or 110V/ 60Hz
Max. Power Consumption	100W
Compressed air	0.5 Mpa to 0.8 Mpa
Dimensions	L700xW400xH950mm
Weight:	165kg

Equipment Composition

구분	내용
Mechanical part	feeding guide part, upper die cutter mechanism, lower formwork mechanism, drive part, guide part, cover frame part, base part, discharge part, etc.
Electrical control device	Omron / Shanghai Second Industrial / Chint
Air cylinder:	Taiwan Jiuli / Yuxin / or equivalent brand
Pneumatic components	SMC / Taiwan Airtac
Bearing moving parts	NSK / Taiwan Baolong / domestic quality
Safety Sensor	SUNX / or equivalent brand

Maintenance methods and precautions

1. Wipe the die cutter plate and guide the components frequently to keep them clean.
2. The linear guide of the guide bush of the ball guide column is lubricated and lubricated to keep the movement smooth.
3. If it is not used for a long time, wipe the surface of the moving parts of the mechanism clean and the surface should be protected by anti-rust oil.
4. Regularly check the screws, nuts, pins and other fasteners in all parts of the machine to prevent loosening and eliminate the machine.
Quality accidents and personal accidents.

Safety operation procedure

1. During the operation, it is strictly forbidden to extend the hand and other parts to the punching mold, the moving part of the guide bush of the ball guide, and the dangerous area of work to cause personal injury. Two or more people are not allowed to operate during operation to avoid accidental injury.
Remarks: With safety light curtain, electrical protection device and safety shield, all moving parts are inside the protective cover to ensure personal safety.
2. The external technicians and external design personnel cannot arbitrarily disassemble and debug the equipment.
3. Do not disassemble circuit components.1. During the operation, it is strictly forbidden to extend the hand and other parts to the punching mold, the moving part of the guide bush of the ball guide, and the dangerous area of work to cause personal injury. Two or more people are not allowed to operate during operation to avoid accidental injury.
Remarks: With safety light curtain, electrical protection device and safety shield, all moving parts are inside the protective cover to ensure personal safety.
2. The external technicians and external design personnel cannot arbitrarily disassemble and debug the equipment.
3. Do not disassemble circuit components.