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Model: MR-JS100

Applications:

MR-JS100 is a compact electric hot roll press used for battery electrode pressing, max temperature to 200℃ adjustable and digital display by thermostat. The pressing gap and pressing speed is adjustable.

Main features

* Heating and calendering, heating temperature max up to 200℃, digital display by thermostat.
* Optional heating or no heating to work.
* High roller hardness HRC62, surface plated by chrome treatment.
*Adopt the inclined block to adjust the gap of the tablet, which has good self-triviality and high adjustment precision.
*High precision of rolling
*Vertical design, convenient for feeding and rolling of sheet material.
* Safety protection cover is designed to prevent hand injured from high temperature.
*The thickness and speed of the tablet can be adjusted, and the appearance is exquisite and beautiful.
* Rolling speed can be adjusted by digital speed controller.
* Electric rolling makes uniform pressing force.
* Forward & backward are available.
* Small size, easy to operate, flexible and fast to use.

Specifications:

ModelElectric Hot Rolling Press Machine MR-JS100
Rolling Size96mm(Dia.) * 100mm(W)
Rolling Speed5-40mm/s or 0.3 - 2.4 Meter/ Minute adjustable
Roller Gap0-2mm adjustable
Gap width gauge accuracy: ±10micron (0.01mm)
Minimum ThicknessDepending on the electrode's material and thickness, typically:
A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
Heating TemperatureMax. 200 °C
Precision temperature controller with +/-1°C Accuracy
Heating ElementEmbedded in the roller to minimize the heat loss.
Dual heating plate and dual temperature control
Rate VoltageAC 110 - 240V Single phase, 50/60Hz
Power Consumption2.0KW max.
Surface Hardness of RollersHRC60-62
Never roll materials with hardness > 50HRC (bench top rolling press is not suitable for calendering thick metals.)
Machine Size740mm(L) x 250mm(W) x 400mm(H)
Application NotesImportant announcement (please read this before place the order)
The MR-JS100 roller is specially designed for battery R&D in terms of its advantages as affordable, compact and precise. Please strictly follow the instructions to operate
Must use acetone to clean rollers' surface after each use
Never rolling material with hardness > 50HRC
If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
* LiFePO4 double sides:
- Size: 50mmW*260mmL
- Original thickness: 0.205mm
- Finished thickness: 0.09mm

* LiFePO4 double sides:
- Size: 50mmW*260mmL
- Original thickness: 0.205mm
- Finished thickness: 0.09mm

* Copper foil + graphite (single side) - Size: 75mmW*240mmL
- Original thickness: 0.09mm
- Finished thickness: 0.04mm
This rolling press can be used to make free-standing 2D metal nanosheets by a repeated process of folding and calendaring stacked metal sheets
WarrantyOne year limited warranty with lifetime support
Rusting and damage due to improper storage condition or maintenance are not covered by warranty
WarningsDo not touch the surface of the rolling part of the machine when the rollers are heated up or running.
Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller.
Never roll materials with hardness > 50HRC
Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing with sheet original thickness.
Never calendering decrement over 0.02mmcomparing with original sheet thickness each calendering.
Heating the cylinder beyond 100ºC results in roller deformation and causes inaccurate, thicker-than-usual rolling yield.
In order to prolong the lifespan of the roller bearings, regular lubrication is recommended.
Clean roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion
This rolling machine can be used under Ar gas
It is not allowed to use any MRBEST product in any hazardous location, especially prohibit from using in Class I environments (flammable gasses & vapor)